Product Description:

To meet the efficient and precise production of 5KG-10KG forged rings, our company provides an integrated ring rolling machine automated production line. The line is equipped with a 650KW continuous induction heating furnace to achieve high-quality heating, a 400T closed press (three stations) to improve pre forming efficiency, a 250E CNC ring rolling machine to ensure final forming accuracy, and a comprehensive maximum production capacity of 240 pieces per hour.

Features:

1. Use a slide table with a single axis robot to grab the bars from the heating furnace and send them to the upsetting station of the press;
2. Use a flat four axis robot to transfer workpieces at three workstations of the press;
3. Single axis robots equipped with ejector devices and transition tables are used to unload and wait for materials at the three workstations of the press;
4. Adopting a dual robot mobile platform for automatic loading and unloading of the ring rolling machine;
5. Use KUKA210 robot for loading, unloading, and palletizing of ring components;
6. Automation auxiliary equipment: waste conveying installation;
7. Mold cooling and cleaning device;
8. Raw material cooling conveyor line;
9. Stacking pallets, etc.
The system includes functions such as on-site monitoring, real-time production indicators, and equipment efficiency analysis. Through a visual dashboard, the on-site status can be easily and clearly understood.

Applications:

It is an ideal automation solution for producing 5KG-10KG grade high demand circular forgings such as wind power equipment bearing rings, heavy-duty machinery slewing rings, and rail transit wheel hubs.

Customization:

We can customize a specialized ring rolling process based on the shape, size, accuracy, and other requirements of the ring you need. Whether it is a simple circular ring or a complex shaped ring, Droco Heavy Industries can design a suitable rolling process to ensure that it meets your production needs.